24-Hour Support ? at Our Facilities or in the Field
Few electrical contractors anywhere in the country have as long a history, as vast a range of expertise, or as broad an offering of maintenance services as we do. Our customers, many of which have been with us for decades, trust us for our ?
Electrical & Mechanical Repair Facilities
- Separate large and small repair operations
- Troubleshooting, repair, rebuilding, and rewinding of both form-wound and random-wound machines, including all types of electric motors, generators, transformers, clutches, brakes, pumps, gearboxes, blowers, fans, shafts, sleeve bearings, hoist, etc.
- New factory replacements also available
Equipment
- 8' x 8' VPI Tank
- Full-voltage testing to 7200 VAC
- 750 VDC - 1000 amps
- Dynamometer load testing
- Dynamic balancing to 25,000 Lbs.
- Core loss tester
- Surge comparison test sets
- Temperature-controlled burnout ovens
Electrical Apparatus
- Electric motors, AC & DC to 13.8 KV
- Explosion-proof, U.L.-approved
- Wound rotor motors
- Synchronous motors
- Vertical pump motors
- Submersibles
- Servo motors
- Mill & press duty motors
- Clutches and brakes
- Transformers ( dry & oil-filled )
- Hoist
- Redesigning
Mechanical Repair
- All types of pump repair
- Valves ( cone and gate )
- Gearboxes
- Blowers and fans
- Shaft repairing and manufacturing
- Babbitt bearing - Spin Casting
- Resistor banks
Field Service
- Onsite repair, reconditioning, and rewinding
- Ice blasting, soda blasting, and corn cob
- Laser and mechanical alignments
- Removal and reinstallation
- Field balancing - Single and multi-plane
- Breaker testing
- Crane inspections
Electronics Services
- Testing, troubleshoot, repair, replacement, and maintenance of solid-state drive systems and components (integrated and stand-alone)
- Technicians available to assist you when problems arise with production, processing equipment, control or power equipment, material handling
- Complete electronics laboratory for in-house service
- Onsite troubleshooting and repair also provided
Electronics Capabilities
- Circuit boards
- Motor & Machine Controls
- Soft Starts
- AC/DC variable speed drives
- Temperature Controls
- Crane Controls
- Servo and spindle drive systems
- Rectifiers
- PLC's
- Upgrades & Integration
- Generators
- CNC controls
- New Equipment
- Contactors
Switchgear Services
- Repair and maintenance of all types of low- and medium-voltage switchgear
- Capabilities range from testing all system components to repairing or retrofitting them with new solid-state devices
- New equipment and installation also provided - along with testing, maintaining and calibrating your installed equipment for optimal performance
Preventative & Predictive Maintenance
- Extends beyond electronic and electrical devices to the mechanical apparatus they control or drive
- Takes into account the integral nature of most systems, enabling us to be a complete and efficient mechanical maintenance resource for your electrical equipment
Vibration Analysis and Online Monitoring
- Changes the focus from reactive to condition-based health monitoring
- Improves the overall reliability of plant process systems while safeguarding against unplanned machinery failures
- Vibration Institute Category III Vibration Analysts - capable of performing advanced vibration analysis, cross-channel and transient analysis as well as multi-plane and dynamic balancing
- Technicians can balance units onsite using the latest vibration technology and equipment, such as the CS 2130 Machinery Health Analyzer.
Infrared - Thermography
- Measures temperature differentials that can indicate poor connections and other problems before they cause serious destruction and expensive unplanned downtime
- The result of our ongoing investigation into the most current technological advances in predictive and preventive maintenance
Ultra Sound Leak Detection
- Provides the most precise and cost-effective solutions - in leak detection, tightness testing, and predictive maintenance
- Can lead to significant savings in energy costs
Oil Analysis & Testing
- Transformer oil, gearbox, and pedestal oil diagnosed to detect metal particles resulting from failures of attrition or excessive wear
Servo Motor Repair
- Includes thorough inspection and testing of the apparatus
- Repair includes electronic alignment of encoders, stator windings, end-frame machining, bearing replacement, rotor security, replacement of o-rings, gaskets, and seals, and re-assembly
Laser Alignment
- Increases the longevity of coupled equipment through correct installation and precise alignment
- Proper alignment achieved to increase efficiency and extend the lifecycle of motors, pumps, and gearboxes
For electrical maintenance services far beyond the ordinary - electrical maintenance services that keep you running efficiently and profitably - it pays to contact Koontz-Wagner.